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450T/month Output 6500mm Max Profile Length 8-12µm Anodizing Film Thickness Aluminum Profile Anodizing Production Line

450T/month Output 6500mm Max Profile Length 8-12µm Anodizing Film Thickness Aluminum Profile Anodizing Production Line

ब्रांड नाम: MEI-AL
मॉडल नंबर: एपीएल-450टी
MOQ: 1 सेट
कीमत: RMB4,000,000-5,500,000/set
पैकेजिंग विवरण: निर्यात स्टैंडर पैकिंग
भुगतान की शर्तें: टी/टी
विस्तृत जानकारी
उत्पत्ति के प्लेस:
चीन
आउटपुट क्षमता:
450T/माह
ऑपरेशन मोड:
अर्ध स्वचालित या स्वचालित
एनोडाइजिंग मोटाई:
8-12µm
अधिकतम प्रोफ़ाइल लंबाई:
6500 मिमी
वोल्टेज:
380 वी ~ 415 वी
वर्तमान घनत्व:
130ए/एम²
आपूर्ति की क्षमता:
1सेट/6 महीने
उत्पाद का वर्णन
450T/month Small Horizontal Manual Aluminum Profile Anodizing Production Line
Equipment Overview

High-capacity 500T/month horizontal oxidation-electrophoresis system designed for efficient aluminum surface treatment with semi-automatic or automatic operation capabilities, specifically optimized for 6500mm profiles with adjustable film thickness of 8-12 μm.

Equipment Name Control Horizontal Anodizing Line
Output Capacity 450T/Month
Model Horizontal U Mode
Operation Style Semi-automatic or Automatic
Racking Method Manual racking system
Design Conditions
Alloy Type Aluminium 6061 to 6063 or others
Anodizing Film Thickness 10~12µm micron
Average Coverage Area 350m²/ton
Max Aluminum Profile Length 6500mm
Extrusion Ratio 2.5kg/m²
Working Hours 300 days/month * 20 hours/day = 600 hours/month
Racking System Three fixtures per rack
Racking Operation Manual
Equipment Usage Rate 0.9
Power Supply AC 3-phase 380V 50Hz
Control Power AC220V 50Hz
Water Supply 2kg/cm²*G
Hot Steam 6kg/cm²*G
Compressor Air 6kg/cm²*G
Process Tank Configuration
Process Chemical Composition Tanks
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l 2 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 1 Tank
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 1 Tank
Treatment Process Details
Degreasing
  • 6 jigs per tank × 1 tank = 6 jigs
  • Treatment time: 2-5 minutes
Alkaline Etching
  • 6 jigs per tank × 2 tanks = 12 jigs
  • Treatment time: 3-15 minutes
Neutralization
  • 6 jigs per tank × 1 tank = 6 jigs
  • Treatment time: 1-5 minutes
Anodizing
  • 2 jigs per tank × 2 tanks = 4 jigs
  • Current density: 130A/m²
  • Process time: 30 minutes
  • Unprocess time: 10 minutes
  • Total time: 40 minutes
  • Average anodizing layer: 10.81µm
Colouring
  • Colour process: Mix Salts
  • 2 jigs per tank × 1 tank = 2 jigs
  • Current density: 70A
  • Process time: 2-8 minutes
Sealing
  • Sealing method: Medium or Normal Temperature
  • 6 jigs per tank × 1 tank
  • Process time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area
Each process: 40 minutes
Total jigs per year: 3,600 jigs
Design capacity: 50m² per jig
Annual treatment area: 180,000m²
Anodizing Treatment Weight
Monthly output: 463T ≥ 450T
Power Consumption
  • Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
  • Power Rectifier: 15,000A = 2 units
  • Colouring Tank: 100m²/tank × 80A/m² ÷ 0.9 = 8,888A/tank
  • Colour Rectifier: 12,000A = 1 unit